Our Services

Six service lines,
one partner for every factory challenge

Certification, Lean Improvement, Layout Planning, Visual Factory, Corporate Training and Smart Factory, plus support services such as testing, calibration and environmental impact assessments. Each service line has its own dedicated consultants, so you work directly with a specialist and things move quickly.

MES Production Board ● Live data OEE Plan attainment First-pass yield WIP (pcs) 86.4% 98.2% 99.6% 1,284 ▲2.1 ▲0.8 ▲0.3 ▼36 Output today (pcs/h) 0809101112 1314151617 Equipment status 82% Running Running Idle Down 82%12%6% 14-day yield trend - - Target 99.5%
For illustration only

06 / Smart Factory

Smart Factory

Processes first, then systems. We help you select and implement MES, QMS, WMS, digital equipment management and ESOP electronic work instructions, plus the smart hardware they run on, including shop-floor displays and industrial terminals.

  • MES / QMS
  • WMS / supply chain
  • Digital TPM / ESOP
  • Shop-floor displays and industrial terminals
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Smart Factory service detailsSystems, hardware and roadmapShow DetailsHide Details

Our Approach

Management first, systems second

Many factories install a system and never get real value from it. The cause is usually tangled processes, inaccurate master data or weak shop-floor management. YCZN starts with management consulting: we fix the processes and fundamentals first, then bring in software that genuinely fits and train your people to use it with confidence.

  • Systems sized to your company and industry, not the biggest suite on offer
  • Processes and coding rules cleaned up so master data is accurate
  • Guidance on module setup and go-live, plus key-user training
  • Tied into lean improvement and visual boards, so data is visible and put to use
Low-angle view of a 3D model of a factory equipment layout

Systems

Covering production, quality, equipment,
warehousing and the supply chain

Combine modules as needed and roll out in phases, starting where the need is most urgent: WMS first if stock records don’t match the shelves, MES first if traceability is a struggle.

MESManufacturing Execution System

Links the plan to the shop floor, with real-time visibility of production.

  • Work orders and production reporting
  • Traceability and error-proofing
  • Real-time output and OEE
QMSQuality Management System

Digitizes inspection data and closes the loop on quality issues with full traceability.

  • Incoming, in-process and final inspection
  • Defect statistics and analysis
  • Closed-loop 8D tracking
TPMDigital equipment management

Planned inspections and maintenance cut unplanned downtime.

  • Inspection and maintenance plans with reminders
  • Repair work orders and spare parts
  • Equipment status at a glance
WMSWarehouse Management System

Clear storage locations, records that match stock, and fast, accurate receiving and shipping.

  • Location and barcode management
  • FIFO and batch management
  • Real-time inventory visibility
SCMDigital Supply Chain

From customer demand to supplier collaboration, every order stays under control.

  • Customer demand management
  • Supplier relationship management
  • Order identification and tracking
ESOPElectronic work instructions

Workstation screens show the latest work instructions, with every version centrally controlled.

  • Digital SOPs and version control
  • Quick switch at line changeover
  • Linked to shop-floor displays

Smart Hardware

Software and hardware, delivered together

No system goes live without devices on the floor. YCZN selects and supplies the hardware and connects it to the software, so you have one point of contact for both.

Industrial terminals

Terminals built for shop-floor conditions, for data collection and production reporting.

Shop-floor displays

Live production, quality and equipment data on the wall, so everyone sees floor status at a glance.

ESOP screens

Electronic work instructions at every workstation, replacing paper SOPs.

Meeting room displays

One screen for morning meetings, project reviews and remote calls.

Implementation Roadmap

Five steps to a steady rollout

  1. 01

    Assessment

    Review business processes, data quality and existing IT systems

  2. 02

    Process mapping

    Optimize processes and standardize coding and master data

  3. 03

    System selection

    Define requirements and modules, then choose the right software and hardware

  4. 04

    Implementation and go-live

    Configure modules, migrate data and run a trial

  5. 05

    Training and optimization

    Train key users, then keep tracking and fine-tuning